Durostone® wave solder pallet materials have excellent mechanical properties at elevated temperatures. These products have become the industry standard for the production of wave solder pallets used in the printed circuit board industry.
Durostone is easier to handle in the production process than other products used for PCB tooling due to two factors:
The density, which helps to reduce the weight of the finished tooling.
The glass and resin content, which ensures that the line operators and the machinists are not subjected to skin irritation alleviating any health & safety concerns.
Durostone® materials have been developed for all procedures within the PCB assembly process. There are three main grades which are suitable for use in the SMT reflow and wave soldering processes
Durostone® is Produced in Three Standard Grades:
CHP 760 (Blue) (Standard)
CAS 761 (Black) (Anti-Static)
CAG 762 (Grey) (Anti-Static, Optical)
These materials offer the following features:
Excellent mechanical properties at elevated temperatures including the lead-free process.Low thermal conductivity.Excellent machining properties enabling the manufacture of complex design solder pallets.Good resistance to chemicals used in modern fluxes.
FEATURES AND BENEFITS of Durostone® Wave Solder Pallet Material
All materials are dimensionally stable and retain their flatness through repeated cycling in the PCB assembly process.
The low thermal conductivity of Durostone® ensures optimal thermal distribution across the PCB.
The resin system used in Durostone provides resistance to the chemicals used in fluxes and also prevents solder pick-up.
Can be machined to tight tolerances.
Wave Solder Pallet Materials,Composite Pcb Solder Pallet,Welding Pcb Reflow Solder Pallet,Antistatic Composite Material Hony Engineering Plastics Co.,Ltd. , https://www.honyplastic.com
ProcedureÂ
Prepared Cars-Metal Sheet Disassemble-Puttying-Putty Polishing-Sanding Middle Coat and Primer Paint-Clean and Cover-Surface Coating-Baking-Polish-Assembly
Station Number
10 pcs
Optional EquipmentsÂ
Infrared lamp (For Sanding Middle Coat and Primer Paint station)
Ceiling Movable Pulley Infrared Lamp (For baking station)
Optional Quantity of equipment
Sanders with dust extraction 4Â sets, Spray Gun 2Â sets, Air compressor 2Â sets, equipped the air tube, other tools etc.
The power supply and concrete foundation prepared by the buyer, the supplier provide the drawing of foundation.Â
Estimated Procedure Finish TimeÂ
Bottleneck Station is Surface Coating, about 30 min, output 15-20 cars per day and 10 work hours a day.
Every Sheet Metal Paint Line equipment bottom has 6 rows track including 4 rows drive track and 2 rows return track. Cars can movable left to right or right to left. Equipped 44 sets trolley with brake function. Sanding Middle Coat and Primer Paint booth 2 sides equipped with manual curtain. Surface Coating booth and Baking booth total equipped 3 sets electric rolling door, can speed the work efficient.
Sheet Metal Paint Line Equipment List
No.
Item Name/Â
Main Function
Main Specification
Total quantity
1
Awaiting Repaired/ Metal Sheet DisassembleÂ
(Be a Prepared Cars area, can also do the body correction at this area.)
Station size: 7500×4000×3000 mm, ceiling cover frame, three sides with PVC curtain, back wall 50mm thick EPS panel.
2 sets
Â
2
PuttyingÂ
(Be an old coating polish and putty station.)
C. With roof air plenum, side wall exhaust, one set 5.5KW exhaust fan. With electric adjustable damper to control airflow volume.
1 set
Â
6
Surface CoatingÂ
(Paint spraying operations, no load air speed at 0.5m/s.Â
Fan Brand: Guangdong Detong.)
D. With roof air plenum, down ground, full grids, need using spray gun.
E. 2 sets 9KW intake fan, total intake air capacity 48000m3/h, one set 15KW exhaust fan, total exhaust air capacity 42000m3/h, motor outside, belt drive.Â
1 set
Â
3
Putty Polishing
(Be a polish station. Match Sanders with dust extraction usage.)
A. Inside size 6900×3450×2650 mm (L×W×H), Three sides with PVC curtain, back wall 50mm thick EPS panel.
B. 10 units*4pcs=40pcs 36W Philips Lamp; Ballasts Professional and durable.
C. With roof air plenum, side wall exhaust, one set 5.5KW exhaust fan. With electric adjustable damper to control airflow volume.
1 set
Â
4
Sanding Middle Coat and Primer Paint
(Be a Primer Paint and Primer Paint baking station. With intake and exhaust system and paint mist treatment system. Fan Brand: Guangdong Detong.)
A. Inside size 6900×4000×2650 mm (L×W×H), front equipped one set main door, two sides door opening with PVC curtain, back wall 50mm thick EPS panel.
B. 10 units*4pcs=40pcs 36W Philips Lamp; Ballasts Professional and durable.
C. With roof air plenum, side wall exhaust, need using spray gun, and infrared lamp to bake the Primer Paint.
D. One set 5.5KW intake fan, one set 5.5KW exhaust fan, model TAE-450H, air capacity 15000m3/h, belt drive. With manual damper, to control airflow volume.
1 set
Â
5
Clean and CoverÂ
(Be as a Clean and Cover station.)
Inside size 6900×3550×3100 mm (L×W×H), front and back sides are curtain, bottom and ceiling with 5 units*4pcs=20pcs 36W Philips Lamp; Ballasts Professional and durable.
1 set
Â
6
Surface CoatingÂ
(Paint spraying operations, no load air speed at 0.5m/s.Â
Fan Brand: Guangdong Detong.)
D. With roof air plenum, down ground, full grids, need using spray gun.
E. 2 sets 9KW intake fan, total intake air capacity 48000m3/h, one set 15KW exhaust fan, total exhaust air capacity 42000m3/h, motor outside, belt drive.Â
1 set
Â
8
Baking
(Diesel burner matching infrared lamp does the sectional repair, oil and electric dual purpose.
Fan Brand: Guangdong Detong.)
A. Inside size 6900×4000×2650 mm (L×W×H), cabin using 50mm thick double 0.476mm colorful steel skin rockwool panel, front equipped one set main door, two sides door opening with 2 sets rolling curtain, electric drive.Â
B. Ceiling with 5Â units*4pcs=20pcs 36W Philips Lamp; Ballasts Professional and durable.
C. With roof air plenum, down ground, 2 rows of grids and 3 rows of embossed plate.
D. Equipped one set suspended ceiling infrared lamp, total 6KW, and equipped with one set G20 oil burner, oil and electric dual purpose.Â
E. One set 5.5KW circulating fan, model TAE-450H, air capacity 15000m3/h, motor outside, belt drive.
1 set
Â
9
Polish/ Assembly
Station inside 7000×3550 mm, ceiling cover frame, three sides with PVC curtain, back wall 50mm thick EPS panel.
2 sets
Â
10
Electric rolling door
Side door opening with 3Â sets rolling curtain, electric drive.
3 sets
Â
11
Track
(Cars translational on the assembly line.)
Track per row 37m, equipped 6 rows crosswise track, total 296 meters, movable trolley.
222 meters
12
Trolley
(Cars translational on the assembly line.)
Total 10 stations, equipped 44 sets trolley with brake system.
44 setsÂ
Â
Q:what is our product advantage?
(1)High quality raw materials such as thicker and stronger steel plates for making spray booth cabin.
(2)advanced equipment for making the booth parts,such as branded CNC machine,auto cutting machine,hole-making machine,etc,making precise and beautiful looked booth parts.
(3)professional technician team for a scientific design and layout.
(4)experienced workman ship during the whole manufacturing process.
(5)with two large production base factory,and we are among the top rank manufacturers in China.
Q:how to get price offer from us?
Tell us your requirements for a paint booth by writing or calling us,we will duly design a booth for you.
Q:What is our warranty?
We offer 12 months warranty and the lifetime maintenance service,solutions will be provided to you for any questions you have about operation of the booth.
Q:how to extend the service life of a paint booth?
It is very important to know how to maintain the booth and we will send you operation instruction and maintenance tips continuously after you finish assemble the booth.a well maintained spray booth will work over 15 years
When you choose Paintcolor spray booth, you are choosing:
Design for free
Paintcolor spray booth manufacturer supplies 100% technical proposal till your satisfaction. "one-to-one" service is the important and special sale method and service. For different countries and the special requirements of different customers, the design is made based on the size of the site, the workpiece, the type of paint or coating and the budget level. Paintcolor spray booth fully stands by you to eliminate all your worries.
        Specialization, refinement of manufacturing
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Customized choices:
As a professional manufacturer of paint booth , Paintcolor has produced a large number of car paint booths,
bus paint booths, industrial spray booths, furniture spray booths, water fall spray booths, non-standard customized spray booths.
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Paintcolor paint booth offers clients a wide range of paint booth that can fit a number of requirements.
For instance, the customized options and solutions could be mainly:
1. Customized dimensions (L, W, H)
2. Wall panels (EPS, Rockwool, PU)
3. Basement (with ramp, floor level, dig-pit)
4. Heating method (diesel, gas, electricity, infra-red, Electric heating tube, Electric radiator, steam, hot water)
5. Fan cabinet position (left, right, back, on roof)
6. Air circulation mode (full down draft, semi down draft, side draft, cross draft)
7. Power supply (380V/220V, 3P/1P, 50hz/60hz)
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Paintcolor professional and efficient designing ability ensures the reliable performance of the booth even after years of use and brings our clients great returns on the investment.
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Please contact us if you have custom choice. Paintcolor paint booth gives you a perfect solution!
VISIT www.spraybooth-online.com TO FIND MORE!
Paintcolor spray booths -Â The professional custom spray booth manufacturer in China
www.spraybooth-online.com
Contact: Ikee Lee
Phone: (0086)-(0)-183 168 198 15Â Â
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PaintColor Brand Sheet Metal Paint Line Technical File
ProcedureÂ
Prepared Cars-Metal Sheet Disassemble-Puttying-Putty Polishing-Sanding Middle Coat and Primer Paint-Clean and Cover-Surface Coating-Baking-Polish-Assembly
Station Number
10 pcs
Optional EquipmentsÂ
Infrared lamp (For Sanding Middle Coat and Primer Paint station)
Ceiling Movable Pulley Infrared Lamp (For baking station)
Optional Quantity of equipment
Sanders with dust extraction 4Â sets, Spray Gun 2Â sets, Air compressor 2Â sets, equipped the air tube, other tools etc.
The power supply and concrete foundation prepared by the buyer, the supplier provide the drawing of foundation.Â
Estimated Procedure Finish TimeÂ
Bottleneck Station is Surface Coating, about 30 min, output 15-20 cars per day and 10 work hours a day.
Every Sheet Metal Paint Line equipment bottom has 6 rows track including 4 rows drive track and 2 rows return track. Cars can movable left to right or right to left. Equipped 44 sets trolley with brake function. Sanding Middle Coat and Primer Paint booth 2 sides equipped with manual curtain. Surface Coating booth and Baking booth total equipped 3 sets electric rolling door, can speed the work efficient.
Sheet Metal Paint Line Equipment List
No.
Item Name/Â
Main Function
Main Specification
Total quantity
1
Awaiting Repaired/ Metal Sheet DisassembleÂ
(Be a Prepared Cars area, can also do the body correction at this area.)
Station size: 7500×4000×3000 mm, ceiling cover frame, three sides with PVC curtain, back wall 50mm thick EPS panel.
2 sets
Â
2
PuttyingÂ
(Be an old coating polish and putty station.)
C. With roof air plenum, side wall exhaust, one set 5.5KW exhaust fan. With electric adjustable damper to control airflow volume.
1 set
Â
6
Surface CoatingÂ
(Paint spraying operations, no load air speed at 0.5m/s.Â
Fan Brand: Guangdong Detong.)
D. With roof air plenum, down ground, full grids, need using spray gun.
E. 2 sets 9KW intake fan, total intake air capacity 48000m3/h, one set 15KW exhaust fan, total exhaust air capacity 42000m3/h, motor outside, belt drive.Â
1 set
Â
3
Putty Polishing
(Be a polish station. Match Sanders with dust extraction usage.)
A. Inside size 6900×3450×2650 mm (L×W×H), Three sides with PVC curtain, back wall 50mm thick EPS panel.
B. 10 units*4pcs=40pcs 36W Philips Lamp; Ballasts Professional and durable.
C. With roof air plenum, side wall exhaust, one set 5.5KW exhaust fan. With electric adjustable damper to control airflow volume.
1 set
Â
4
Sanding Middle Coat and Primer Paint
(Be a Primer Paint and Primer Paint baking station. With intake and exhaust system and paint mist treatment system. Fan Brand: Guangdong Detong.)
A. Inside size 6900×4000×2650 mm (L×W×H), front equipped one set main door, two sides door opening with PVC curtain, back wall 50mm thick EPS panel.
B. 10 units*4pcs=40pcs 36W Philips Lamp; Ballasts Professional and durable.
C. With roof air plenum, side wall exhaust, need using spray gun, and infrared lamp to bake the Primer Paint.
D. One set 5.5KW intake fan, one set 5.5KW exhaust fan, model TAE-450H, air capacity 15000m3/h, belt drive. With manual damper, to control airflow volume.
1 set
Â
5
Clean and CoverÂ
(Be as a Clean and Cover station.)
Inside size 6900×3550×3100 mm (L×W×H), front and back sides are curtain, bottom and ceiling with 5 units*4pcs=20pcs 36W Philips Lamp; Ballasts Professional and durable.
1 set
Â
6
Surface CoatingÂ
(Paint spraying operations, no load air speed at 0.5m/s.Â
Fan Brand: Guangdong Detong.)
D. With roof air plenum, down ground, full grids, need using spray gun.
E. 2 sets 9KW intake fan, total intake air capacity 48000m3/h, one set 15KW exhaust fan, total exhaust air capacity 42000m3/h, motor outside, belt drive.Â
1 set
Â
8
Baking
(Diesel burner matching infrared lamp does the sectional repair, oil and electric dual purpose.
Fan Brand: Guangdong Detong.)
A. Inside size 6900×4000×2650 mm (L×W×H), cabin using 50mm thick double 0.476mm colorful steel skin rockwool panel, front equipped one set main door, two sides door opening with 2 sets rolling curtain, electric drive.Â
B. Ceiling with 5Â units*4pcs=20pcs 36W Philips Lamp; Ballasts Professional and durable.
C. With roof air plenum, down ground, 2 rows of grids and 3 rows of embossed plate.
D. Equipped one set suspended ceiling infrared lamp, total 6KW, and equipped with one set G20 oil burner, oil and electric dual purpose.Â
E. One set 5.5KW circulating fan, model TAE-450H, air capacity 15000m3/h, motor outside, belt drive.
1 set
Â
9
Polish/ Assembly
Station inside 7000×3550 mm, ceiling cover frame, three sides with PVC curtain, back wall 50mm thick EPS panel.
2 sets
Â
10
Electric rolling door
Side door opening with 3Â sets rolling curtain, electric drive.
3 sets
Â
11
Track
(Cars translational on the assembly line.)
Track per row 37m, equipped 6 rows crosswise track, total 296 meters, movable trolley.
222 meters
12
Trolley
(Cars translational on the assembly line.)
Total 10 stations, equipped 44 sets trolley with brake system.
44 setsÂ
 Durostone PCB Solder Pallets
Model NO.: PC-SPL400
Trademark: PaintColor
Specification: inside size L-W-H 6.9-4-2.65M
Origin: China
HS Code: 8419899090
Model NO.: PC-SPL400
Trademark: PaintColor
Specification: inside size L-W-H 6.9-4-2.65M
Origin: China
HS Code: 8419899090
PaintColor Brand Sheet Metal Paint Line Technical FileThe pattern of Sheet metal paint line:
A:Station size:7000×3550×3100 mm,ceiling cover frame, three sides with PVC curtain, back wall 50mm thick EPS panel.
B. 10 units*4pcs=40pcs 36W Philips Lamp; Ballasts Professional and durable.A:Inside size 6900×4000×2650 mm (L×W×H)
B:Cabin is 50mm thick double 0.476mm colorful steel skin rockwool panel, front equipped one set main door, two sides door opening with 2 sets rolling curtain, electric drive.
C. Ceiling with 5 units*4pcs=20pcs 36W Philips Lamp, Ballasts Professional and durable.A:Inside size 6900×4000×2650 mm (L×W×H)
B:Cabin is 50mm thick double 0.476mm colorful steel skin rockwool panel, front equipped one set main door, two sides door opening with 2 sets rolling curtain, electric drive.
C. Ceiling with 5Â units*4pcs=20pcs 36W Philips Lamp, Ballasts Professional and durable.The pattern of Sheet metal paint line:
A:Station size:7000×3550×3100 mm,ceiling cover frame, three sides with PVC curtain, back wall 50mm thick EPS panel.
B. 10 units*4pcs=40pcs 36W Philips Lamp; Ballasts Professional and durable.A:Inside size 6900×4000×2650 mm (L×W×H)
B:Cabin is 50mm thick double 0.476mm colorful steel skin rockwool panel, front equipped one set main door, two sides door opening with 2 sets rolling curtain, electric drive.
C. Ceiling with 5 units*4pcs=20pcs 36W Philips Lamp, Ballasts Professional and durable.A:Inside size 6900×4000×2650 mm (L×W×H)
B:Cabin is 50mm thick double 0.476mm colorful steel skin rockwool panel, front equipped one set main door, two sides door opening with 2 sets rolling curtain, electric drive.
C. Ceiling with 5Â units*4pcs=20pcs 36W Philips Lamp, Ballasts Professional and durable.