Polymer Concrete Cells For ER/EW Processing Of Nonferrous
Long-term impermeability, free of corrosion, 20+ years warranty
The structural core of electrolytic cells is bolstered with sturdy external seismic reinforcement blocks confining its floor supports, and includes a robust, internal bidirectional, pultruded FRP bar mesh reinforcement which positively maintains integrity should the cell fail due to catastrophic events. Electrolytic cell installation protocols call for lateral wall collaboration between cells,thus reducing stress levels of cell around 40% under normal operating conditions.
Polymer Concrete Electrolytic Cell,Electrolytic Cell Nickle,Electrolytic Cell Nickle Refining Tanks,Electrolytic Cells of Electroplating Equipment Hebei aoliande Chemical Equipment Co., Ltd , https://www.aoliandepipes.com
Electrolytic cells are designed, built and installed to satisfy the most stringent requirements requested by tankhouse operators worldwide. In most cases their main request is to guarantee full operating availability throughout the plant's lifespan, maximizing production of high-purity metal (copper, zinc, nickel, cobalt, lead or other nonferrous metals) with absolute safety for people and the environment. Additionally, cells must accommodate changes for continuous improvement of the electrolytic process, integrating efficiently with upgrades of complementary equipment such as anodes, cathodes, cap, boards, overhead crane electrolyte agitation systems, acid mist control devices, thermal insulation among many others.
The Internal layer is a monolithic tank made with multiple layers of fiber-reinforced vinyl ester resin (FRP) complying with chemical barrier international norms that assure long-term impermeability and corrosion resistance.
The Intermediate layer is the structural core made with polymer Concrete, with a patented formulation to achieve a low coefficient of thermal expansion, providing long-term structural integrity with low thermally-induced stresses
The External layer is a standard seal layer of FRP that further protects the structural core from electrolyte splashes and spills. Optionally,this external seal may be specified with multi-layered oriented fiber reinforcements to guarantee trouble-free operation in unusually extreme operating environments.
Benefits of electrolytic cells
Our monolithic internal tank manufactured with multiple layers of fiber-reinforced premium vinyl ester resin. It has continuous service without leakage, free of corrosion and structural flaws which operating under normal conditions as specified for each project.
Swift, accurate and less costly installation
Electrolytic cells include features that allow reduction of 25% or more in time needed for cell erection, alignment and leveling compared to time required with conventional polymer concrete cells. Dimension tolerances for electrolytic cells are consistently tight, simplifying installation in the most demanding applications,including plants with automated crane systems.
Minimum cleaning time and water consumption
The rounded internal shape,optional sloped cell floors,and smooth,flat finish of the internal tank,facilitate water sweeping and drainage of heavy sludge,with reduced water usage and accelerating return to service after each cleaning.
Minimum maintenance cost
The robust, virtually impervious internal tank that is chemically bound to the polymer concrete structural core during molding is tolerant to operating abuse its smooth,non-stick surfaces minimize adhesion of contaminants.
Maximum operational safety
The Ministry of Environmental Protection recently notified the administrative punishment decision of Shandong Kama Automobile Manufacturing Co., Ltd. and Shandong Tangjun Ou Ling Automobile Manufacturing Co., Ltd. to violate the air pollution prevention and control system, and required all levels of environmental protection departments to fully implement the newly revised Air Pollution Prevention and Control Law and severely punish Production of excessive motor vehicles and pollution control devices fraudulent behavior. The two cases, as the first case of the Ministry of Environmental Protection after the 19th National Congress, have a demonstration effect and will have a strong deterrent effect on similar environmental violations.
The relevant person in charge of the Ministry of Environmental Protection said that the carbon light + nitrogen oxides and carbon monoxide emitted by eight light-duty diesel trucks produced by Shandong Kama Automobile Manufacturing Co., Ltd. exceeded the emission standards; the OBD system functional test of 318 heavy-duty diesel trucks produced If it is unqualified, the pollution control device will be falsified, shoddy, and sold as a qualified product. In accordance with the first paragraph of Article 119 of the Law of the People's Republic of China on the Prevention and Control of Atmospheric Pollution, the Ministry of Environmental Protection ordered the Kama Company to correct the illegal activities of motor vehicles that exceeded the pollutant discharge standards, confiscated the illegal income of 12,786.80 yuan, and delivered the goods. The amount of the amount is twice the amount of 514,559.52 yuan, and the total amount of fines and penalties is 527,346.32 yuan. In accordance with the second paragraph of Article 119 of the Law of the People's Republic of China on the Prevention and Control of Atmospheric Pollution, the Ministry of Environmental Protection ordered Kama to suspend production of illegal and fraudulent use of pollution control devices. Remediation, confiscation of 718,194.05 yuan of illegal income, and a fine of 30,496,562.52 yuan twice the value of the goods, a total of 31,214,756.57 yuan. The above various fines and penalties totaled 31,742,102.89 yuan.
The emissions of hydrocarbons + nitrogen oxides and carbon monoxide from 109 light diesel trucks produced by Shandong Tangjun Ou Ling Automobile Manufacturing Co., Ltd. exceeded the discharge standards. In accordance with the first paragraph of Article 119 of the Law of the People's Republic of China on the Prevention and Control of Atmospheric Pollution, the Ministry of Environmental Protection ordered Tang Jun Ou Ling Company to correct the illegal activities of motor vehicles that exceeded the pollutant discharge standards, and confiscated the illegal income of 112,502.48 yuan. The fine of the value of the goods is twice the amount of 69,238,815.16 yuan, and the total amount of fines and fines is 703,361.76 yuan.
The relevant person in charge of the Ministry of Environmental Protection pointed out that the Ministry of Environmental Protection directly imposed administrative penalties on the above two typical environmental violation cases, and issued tens of millions of fines for the two motor vehicle manufacturers, indicating that the Ministry of Environmental Protection had “zero†for illegal sewage disposal. Tolerate" attitude. This move laid a solid foundation for the implementation of motor vehicle and oil product supervision and inspection in the country in 2018. It is an important measure to implement the report of the 19th National Congress of the Communist Party of China and resolutely win the battle against blue sky.
2. Structure
Electrolytic cells are cast monolithically based on a patented, three-layer composite material system: